Advantage of Ceramic Grinding Media for Mining Business

The consumable price of mining enterprises accounts is the biggest proportion of the total value of mines, tips on how to reduce the cost of mine consumption has always been a problem in your complete mine field. Ceramic balls have been used as grinding media in fine grinding for a lot of years. They are primarily utilized in high-pace rotary fine grinding equipment, comparable to ISA grinding, Smith VXP grinding, Metso SMD grinding, etc. These gadgets are characterised by high speed between media. The speed distinction shaped by the motion produces a grinding motion to grind the material. The vertical spiral agitating mill mainly depends on the low-velocity rotation of the spiral agitator to drive the urgent pressure and shearing force generated by the grinding media to grind the material. The density of the media is one of the predominant factors affecting the grinding effect.

High-chromium steel ball is a traditional grinding medium for vertical mixing grinding in mining business, it has high hardness and good wear resistance. Odd ceramic balls are lighter in density and have a lower hardness. With the advancement of wear-resistant materials technology, a new type of nano-ceramic ball based on alumina or zirconia has emerged in current years.

Collect below advantage of ceramic grinding media on your reference:

1. Energy saving

Under the same grinding process conditions, the quantity of ceramic grinding media is giant, however the total mass is small, and the energy saving effect could be very obvious.

2. Reduce the consumption of produced media

Through calculation, the yield of medium-produced medium metal ball is 0.sixty eight~0.eleven kg/t, while the consumption of ceramic grinding media is 0.052~0.063 kg/t, which is calculated by the worth of ceramic ball 35 000RMB/t and high chromium forging ball 7 800RMB/t. After altering to ceramic balls, the price of production per unit of production may be reduced by about 65%.

3. Prolengthy the service life of spiral liner

After changing with ceramic ball media, the lifetime of the vertical mill spiral liner will increase.

4. Shorten single inspection time

The ceramic ball has uniform hardness inside and outside, and it is always in a spherical state after wear, and the surface is smooth. Nonetheless, because of its uneven hardness, the steel ball has irregular polygonal bodies after wear, which determines that the ceramic ball is more simply discharged from the volleyball, which can successfully shorten Volleyball time. After the grinding door is opened, as a result of light density of the ceramic ball, the labor intensity of manually removing the remaining sphere on the bottom is decrease than that of the steel ball.

5. Reduce iron impurity pollution

For most non-metallic minerals, the impurity content material, particularly iron, determines the quality grade of the product. Many non-metal grinding processes are used to reduce iron impurities, and iron removal is normally carried out during processing. If ceramic grinding media is used in the fine grinding stage, the iron impurity contamination could be successfully reduced.

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